Written By:

Frontline Machinery

Date:

November 26, 2017

Loraas Disposal

Loraas Disposal Case Study Group PhotosLoraas Disposal is Saskatchewan’s largest privately-owned waste transfer and recycling company. The company established itself in 1965 when the founder and owner, Bruce Loraas, would come home from his day job, hop in a garbage truck, and trek around the city cleaning out bins. What started as one man’s entrepreneurial grit grew into Saskatchewan’s leading waste management company with over 200 employees.  

Loraas currently processes around 130,000 tonnes in their landfill each year. Since maintaining landfill airspace is critical for the survival of their business, Loraas makes every effort to compost, reuse, or recycle whatever material they receive. With wood, that means shredding it and either composting the product or using it as a cover for the landfill. By utilizing the product and not treating it like waste, Loraas not only saves airspace and money but also promotes environmental conservation.

The Challenge

As Saskatchewan’s leader in waste management, Loraas receives an overwhelming amount of waste every day. Before consulting with Frontline, Loraas used a Peterson high-speed grinder to process the wood they were receiving. This grinder broke down nearly daily due to the volume and contamination of the wood it was processing. “The wood Loraas receives isn’t clean—it contains steel and other contaminants that placed an intense strain on the high-speed grinder.” Talking about their Peterson grinder, Derek Stevens, Landfill Division Manager at Loraas Disposal, explained, “It was nothing wrong with it as a machine. But, it’s just not built to handle, say chunks of I-beam that can be contaminating our wood pile.”

In other words, the machine wasn’t faulty, it just wasn’t made to handle the material that Loraas was managing. Due to the need for daily maintenance, it was taking two days to go through piles that should’ve taken one day to process and their business was suffering for it.

They needed a machine that was tough, durable, and surpassed the capabilities of their high-speed grinder. With a new machine, they would be able to excel in their business and create an end product that wouldn’t pollute the environment.

The Process

When we first got in contact with Loraas they were still considering all their options and thinking about toughing out a few more years with their current machine. But that didn’t stop us, we could clearly see how much Loraas’ process would benefit from a new machine. Bobby Corbin—Frontline’s technical sales representative in Alberta, Saskatchewan, and Manitoba— worked alongside Loraas to discover their existing process and challenges, and helped them see how we could offer a more efficient, cost effective alternative.

Taking Loraas’ needs and concerns into consideration, we knew a high torque, slow speed shredder would be the machine that would get the job done. The machine we recommended was the Doppstadt 3060-K.

The Doppstadt 3060-K is an extremely reliable and tough shredder. It’s highly resistant to contaminants like steel and rock, practically eliminating the process of presorting their waste. It’s single shaft design and Mercedes-Benz diesel motor handles materials that are nearly impossible to shred. On top of that, the 3060-K is far more fuel efficient than their previous grinder, consuming only 40% of the fuel they had previously consumed.

But, we still wanted to show them the Doppstadt in action so they could see what they were getting into.

We flew the Loraas team out to Vancouver to see the machine in person. It was important to us that they not only see the Doppstadt at work but see it shredding similar or more contaminated material than they would shred at their landfill. After seeing the resilience of the Doppstadt, regardless of the product we put in it, Loraas was convinced. They signed the papers and had the Doppstadt on their site in no time.

The Result

It didn’t take long for Loraas to see the Doppstadt’s effects on their company. Its Mercedes-Benz diesel motor has been able to deliver impressive engine power (360 kW / 490 HP), while exhausting conservative amounts of fuel. This has given Loraas the ability to continue shredding without worrying about the fuel cost.

An additional perk has been the ability to save money by trading in their high-speed grinder. “We were also able to offer them excellent trade in value for their used machine,” said Frontline President Daryl Todd.

However, the biggest payoff for Loraas has been the ability to meet their production goals. Piles they never thought they would get a handle on are now disappearing thanks to the Doppstadt 3060-K. Derek explained, “We’re moving so quickly that now we can even start thinking about moving onto other sites that we’re operating to chip wood there.” With how little breakdowns there are and how little maintenance is needed, the Doppstadt has completely revitalized their ability to efficiently process wood. “It’s been a complete night and day difference in switching to the new machine,” Derek said.

When we’re able to supply a company with a machine that fits their needs and boosts their business we’re happy, but forging a relationship that lasts past the transaction is always our goal. With Loraas, a relationship quickly grew. “For such a large company,” Daryl Todd